Fujian Kunmai Automation Technology Co., Ltd.
Fujian Kunmai Automation Technology Co., Ltd.
Zero-tolerance solution provider
Xiamen Mingjiang Pioneer Technology Co., Ltd.
Xiamen Mingjiang Pioneer Technology Co., Ltd.

Dust catcher| Winder dust zero-intrusion system

Revolutionary solution to the fatal problem of battery short circuit

  • Product details

  • Industry pain points:
    Needle cutting dust is entangled in the battery core, resulting in excessive yield loss1%, an annual loss of tens of millions! It also causes dendrite growth and lays a safety hazard.

    Technical principle:
    Innovative research and development based on first principles:

    Ultrasonic standing wave field:40kHzComposite waves,Acoustic radiation accurately collects micron dust, allowing micron dust to gather at the nodes, breaking through the random diffusion limit of traditional air currents relying on Brownian motion

    Using the Venturi effect to build a supersonic air curtain (120m/s)Wrap the dust cloud at the moment of cutting, making airflow adhere through the Konda effectcut-off knifeSurface movement forms directional transport channels

    Space-time decoupling control: millimeter-level photoelectric sensing, automatically switches to low-speed mode during pole piece travel stage, achieving zero-interference production rhythm.

    Breakthrough results:

    Dust capture rate 95.7%(measured3Particles above μ m)

    responsetime <80 ms, zero effect of pole piece threading speed

    Modular design, adapt to mainstream winder transformation (transformation cycle<4H)
    Annual benefit increase of more than 12 million yuan

     

     



    Industry pain points:
    Needle cutting dust is entangled in the battery core, resulting in excessive yield loss1%, an annual loss of tens of millions! It also causes dendrite growth and lays a safety hazard.

    Technical principle:
    Innovative research and development based on first principles:

    Ultrasonic standing wave field:40kHzComposite waves,Acoustic radiation accurately collects micron dust, allowing micron dust to gather at the nodes, breaking through the random diffusion limit of traditional air currents relying on Brownian motion

    Using the Venturi effect to build a supersonic air curtain (120m/s)Wrap the dust cloud at the moment of cutting, making airflow adhere through the Konda effectcut-off knifeSurface movement forms directional transport channels

    Space-time decoupling control: millimeter-level photoelectric sensing, automatically switches to low-speed mode during pole piece travel stage, achieving zero-interference production rhythm.

    Breakthrough results:

    Dust capture rate 95.7%(measured3Particles above μ m)

    responsetime <80 ms, zero effect of pole piece threading speed

    Modular design, adapt to mainstream winder transformation (transformation cycle<4H)
    Annual benefit increase of more than 12 million yuan

     

     


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