Energy field controlled slitting cleaning solution
Industry pain point
High-speed cutting of the slitting knife produces nano-scale debris, which is formed by electrostatic adsorption"Knife tumor effect"
Resulting in secondary pollution of the coil, and the annual loss of traditional wiping solutions exceeds800 hours capacity
technical principle
n Ultrasonic cavitation effect:40kHz high-frequency mechanical waves produce micron cavitating bubbles at the tip of the knife, with an instantaneous blasting energy of 0.3GPa，Thoroughly crush the powder adsorption and bonding force to achieve non-contact peeling
n Ion wind field control: generated by corona discharge± 5kV balance ion cloud, with a neutralization speed of 0.1s, eliminating the adsorption of dust by universal gravitation and Coulomb force from the root cause
n Helmholtz vortex field: The tuning fork resonant cavity is designed based on fluid mechanics to generate directional spiral air flow and achieve precise capture and transport of debris through the Bernoulli effect
Breakthrough results
Knife cleanliness increased by 99.6%
Cutting burr height ≤0.8μm
Increase production capacity by 1200 hours per year
Coil yield increased by 1.2%
Application pain point scenarios:
Pole piece cutting, die cutting and winding/lamination process，Optical films (brightness enhancement films, diffusion films,Slitting of MLCC release film), copper foil/aluminum foil, and special functional films、covering film (Coverlay), flexible copper foil substrate (FCCL), cutting and drilling of flexible printed circuits、Cutting of medical composite non-woven fabrics, breathable membranes, tapes, and dialysis membranes.
Industry pain point
High-speed cutting of the slitting knife produces nano-scale debris, which is formed by electrostatic adsorption"Knife tumor effect"
Resulting in secondary pollution of the coil, and the annual loss of traditional wiping solutions exceeds800 hours capacity
technical principle
n Ultrasonic cavitation effect:40kHz high-frequency mechanical waves produce micron cavitating bubbles at the tip of the knife, with an instantaneous blasting energy of 0.3GPa，Thoroughly crush the powder adsorption and bonding force to achieve non-contact peeling
n Ion wind field control: generated by corona discharge± 5kV balance ion cloud, with a neutralization speed of 0.1s, eliminating the adsorption of dust by universal gravitation and Coulomb force from the root cause
n Helmholtz vortex field: The tuning fork resonant cavity is designed based on fluid mechanics to generate directional spiral air flow and achieve precise capture and transport of debris through the Bernoulli effect
Breakthrough results
Knife cleanliness increased by 99.6%
Cutting burr height ≤0.8μm
Increase production capacity by 1200 hours per year
Coil yield increased by 1.2%
Application pain point scenarios:
Pole piece cutting, die cutting and winding/lamination process，Optical films (brightness enhancement films, diffusion films,Slitting of MLCC release film), copper foil/aluminum foil, and special functional films、covering film (Coverlay), flexible copper foil substrate (FCCL), cutting and drilling of flexible printed circuits、Cutting of medical composite non-woven fabrics, breathable membranes, tapes, and dialysis membranes.
